Turning
- Rough turning.
- After rough turning, the workpiece is detected by an ultrasonic flaw detector to examine cracks or other flaws and ensure the bearing’s stable quality and normal service life.
- Quenching and tempering can be conducted according to the requirements, to improve the strength and fatigue resistance of the material.
- Aging treatment (within 48h) is carried out to eliminate the inner stress and prevent workpiece deformation.
- Finish turning. In this process, in order to prevent the bearing parts deformation, the parts clamping tool must be loosened first and retightened again after adjustment.
- Special process for inner rings of crossed roller bearings and three-row roller slewing bearings: the inner rings of these bearings must be processed in pair and cut after heat treatment.
Heat treatment
- Perform medium frequency hardening on the surface of bearing raceway to form a hardened layer with hardness≥55HRC, depth≥4mm and the width of soft zone is≤50mm with a “S” mark on it.
- Perform dye penetrant inspection to detect whether there are cracks or other flaws on the raceway.
Gear Processing
For bearings with external or internal gear, gear processing should be performed prior to grinding process to achieve the required gear accuracy.
Drilling
Program on the CNC drilling machine according to the drawing and verify the size accuracy prior to drilling holes. Slewing rings with split inner/outer ring should be processed in combination to control the hole distance deviation within 0.5mm.
Grinding
- Rough grinding: the 36 grit resin wheel is used and the grinding speed should be≤1500 rpm to prevent raceway damage and the grinding depth should be≤1mm.
- Fine grinding: 46 or 60 grit resin grinding wheel is used to finely process the slewing bearings and achieve the required surface finish and size accuracy.
Assembly
- After grinding, pre-assembly is carried out to calculate and adjust the clearance.
- After adjusting the clearance, check the start friction torque. If it is not acceptable, adjusting the race way and clearance again to achieve the required value.
Inspection
Calipers
Dial indicator
Portable hardness tester
Quenching hardened layer depth tester
Altimeter
Magnetic particle flaw detector CDX-III
Parts inspection: cleaning the bearing parts, perform the final inspection and document the results.
Packaging & Shipping
The qualified products are cleaned, greased, packaged, crated, and shipped to the customer with related certifications.
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Services
MoreWe offer both standard and custom bearings tailored to our customers’ specific requirements. After a thorough examination of the bearing condition, size, bearing tooth parameters and any other special processes prescribed by the customer, we will then recommend the most suitable model. To ensure the customer's satisfaction, we also provide detailed diagrams, three-dimensional drawings, and load curves to confirm.
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Custom Bearings
MoreOur dedicated team is on hand to provide help and expertise throughout the process. Whether you are ordering from our standard range of products or you want a tailored solution for your current project, they are ready to help you every step of the way.
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Quality Certificates
MoreTo ensure consistent quality control, we have applied a series of specific and strict measures across all areas of our company. As a high-tech enterprise, our products have passed ISO9001-2000 quality system certification, CCS, ABS, BV, GL and other certifications, and have obtained a number of patent certificates.
